Ribbon blender for PVC compounding with vacuum conveyor
Working Principle of Ribbon Blender:
Ribbon Blender (also named ribbon mixer) is a basic industrial
mixing machine. They consist, basically, of a trough-shaped shell
(usually 2 to 3 times longer than it is wide) with a semicircular
bottom, fitted with a horizontal longitudinal shaft on which are
mounted arms supporting a combination of ribbon blades, paddles or
helical screws set at a fairly close clearance to the semicircular
mixer body so that no layer of material remains on the bottom of
the ribbon mixer. The most effective design of ribbon layout is the
double spiral in which the outer ribbon moves the product in one
direction and the inner ribbon moves it in the opposite direction.
The ribbons rotate and move materials both radially and laterally
to insure thorough blends in short cycle times. Ribbon agitators
are used for blends that will be between 40 and 70% of the rated
capacity of ribbon blender.
Advantages of Horizontal Ribbon Blender
Mild mixing which will not break the physical size of material
More loading factor:ribbon blender’s working volume is between
40%-70% of the total nominal volume, but generally speaking, 60% is
maximum loading ratio of ribbon blender when mix heavy bulk density
material
Easy Cleaning: usually, the opening at top cover is very large to
touch into the inner surface for cleaning purpose.
Easy Maintenance: the structure is very simple, easy to dismantle
and maintenance
Low Power Energy
Standard Features of Ribbon Blender
Capacity range from 100-30000L
Mild Steel/Stainless Steel construction
Flange connection ribbon shaft or Thru ribbon shaft
Normal Temperature and Pressure
Gland Packing Seal + Air Purge Seal
Pneumatic Operated Outlet Valve
Special Add-on Features
ChiYu corporation has been a powder mixer manufactuer since 2013,
decades years’ experience and constant improving technology makes
vortex ribbon blender stand out with below special features
1.Vacuum/Pressure
2.Heating/Cooling Jacket
3.Spraying Nozzle for liquid
4.Heavy-duty drive unit
5.Various Outlet Valve depend on customer’s 6.process requirement
7.Explosion-proof for electricity
8.Electrical Control Panel system
9.Teflon Coating for material contact part
10.Other Special Customize Design
Industries Served
The ribbon blender’s versatility for blending solids combined with
it’s ability to perform heating, cooling, coating, and other
processes make it a very popular mixer.
Baby food
Milk powder
Bakery premixes
Salt
Dried food products
Animal feed
Plastic resins
Plastic powders
Carbon black
Polyethylene
Polymer additives
Chemicals
PVC compounding
Cleaning compounds
Talcum powders
Laundry detergents
Technical data:
| Type | Total Volume(M³) | loads coefficient | Motor power KW | Size(L×W×H) | Net weight(kg) |
| LT-0.1 | 0.1 | 0.4-0.8 | 3 | 1190×740×770 | 330 |
| LT-0.3 | 0.3 | 0.4-0.8 | 4 | 2030×630×980 | 720 |
| LT-0.5 | 0.5 | 0.4-0.8 | 7.5 | 2320×730×1130 | 980 |
| LT-1 | 1 | 0.4-0.8 | 11 | 2800×920×1320 | 1700 |
| LT-1.5 | 1.5 | 0.4-0.8 | 11 | 2800×920×1320 | 1800 |
| LT-2 | 2 | 0.4-0.8 | 15 | 3180×1020×1550 | 2100 |
| LT-3 | 3 | 0.4-0.8 | 18.5 | 3310×1120×1640 | 3000 |
| LT-4 | 4 | 0.4-0.8 | 22 | 3750×1290×1820 | 3980 |
| LT-5 | 5 | 0.4-0.8 | 22 | 4220×1400×1990 | 4620 |
| LT-6 | 6 | 0.4-0.8 | 30 | 4220×1500×2100 | 6180 |
| LT-8 | 8 | 0.4-0.8 | 37 | 4700×1610×2260 | 8200 |
| LT-10 | 10 | 0.4-0.8 | 45 | 5520×2960×2720 | 9520 |
| LT-12 | 12 | 0.4-0.8 | 45 | 5720×3010×2840 | 9950 |
